The stationary Gocargo system
Further to the general important demands mentioned above, the stationary
system has the following specific points to be considered:
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strong construction needed because of the loading and unloading with fork
lifts
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no parts sticking out because of the risk of damaging
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resistant to dust and dirt from the warehouse floor
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endless slat conveyor for shortest cycle times
The weight of the installation, which is very important for the semi trailer
system, is not important at all for the stationary systems. For this reason
the slats can be constructed with steel profiles, which are the best in
strength and service life.
The stationary Gocargo system is assembled with the following parts:
Steel construction
The basis of the stationary Gocargo consists of a rigid, stable steel
framework. This frame is completely constructed with standard profiles.
To achieve the utmost in stability all connections in this frame are fully
welded. The complete framework is assembled with sand blasted profiles
and can be coated in any non-metallic RAL colour required. |
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Drive unit
To minimize the number of moving parts involved in the driving of the
stationary dock the complete drive unit is integrated within the transporting
part of the dock. For maintenance and repairs to the engine, reduction
and chain transmission the slat profiles can be removed from the outside
without the need of special tools. |
Transport chain and guiding
To reduce the amount of wear as much as possible and to assure the
maximum in reliability, the transporting chains are heavily over dimensioned.
The transporting part consists of two transport chains. The steel slats
are mounted with steel rivets to each link of this chain. The chain itself
is guided by 20 pieces of adjustable, maintenance free steel guides. |
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Slats
To realise the flat and smooth floor on which the cargo is transported
the slats are mounted with a minimal gap between them. The slats are made
of steel tubes of 45 x 30 mm with a length of 2500 millimeters. The slats
are electric galvanized. Each slat is mounted to the transport chain with
four steel rivets. To access the drive and other parts within the transporting
part there are two floor sections, which are bolted to the chain. These
sections can be removed from the outside. |
Support
To enable the high concentrated forces on the slats they are supported
between the two transport chains. When the maximum force is applied to
the slats they deflect by a calculated two millimetres before they get
supported. The supports are steel profiles with a mounted synthetic sliding
strip. The return part of the chain with slats is supported on two steel
profiles with synthetic sliding strip. |
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Take over rolls
There are different alternatives to make the take over point between
the stationary Gocargo dock and the semi trailer equipped with the Gocargo
easier. An axle of 70 millimetres in diameter is mounted in situations
where all dimensions of cargo should be transferred. If only standard or
fixed unit dimensions are transferred the solution with six times three
smaller rolls is the best solution. |
Controls
To avoid damage to the control cupboard it usually gets mounted into
the rigid steel frame of the dock or another safe location as for example
the wall close to the equipment. Most of the functions during loading and
unloading are controlled from this control cupboard because the fixed stationary
systems are a better place for the more advanced control parts. Due to
this, the controls of the mobile systems can be built as simple as possible.
For safety reasons there are emergency stops mounted to every corner of
the Gocargo dock. |
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Positioning frame
In front of the stationary Gocargo equipment a hot dip galvanized frame
is mounted rigid to the floor. Gocargo steel wheels are used to position
the trailer as accurate as possible before the stationary . These wheels
are mounted rigid to the trailer chassis. When driving towards the dock
the steel wheels are guided to the right height, width and distance by
the frame. During the positioning, the trailer is raised approximately
1,5 cm from its air suspension to prevent any kind of reaction. The trailers
are positioned very precise, up to a few millimetres, by this positioning
method. |
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